New LED Packaging Technology Discovered: Packaging And Performance That Goes Hand In Hand

The packaging industry is a tree of many branches, but it cannot be denied that some branches extend further faster than others. The LED packaging technology is one such branch because it has no choice but to move beyond the technology used in automated carton sealers and taping machines. LED technology has become one of the most prominent technologies as a result of an increased awareness of energy efficiency, and many researchers have willingly risen to the challenge of packaging this technology safely for global distribution.

Packaging that Does More

Their efforts have most recently led to the development of a new way of packaging LED that not only protects it during transport, but can also boost its performance. The new study, which was conducted by researchers in Taiwan, have discovered that a unique flip glass substrate used for packaging LED has demonstrated several key improvements in LED performance several aspects of LED performance.

Currently, most LED products distributed commercially are packaged using PLCCs or plastic leaded chip carriers, PCBS or printed circuit boards, and ceramic holders. These packages are partly non-transparent to make sure the LED light does not penetrate through the sides.

The new LED packaging technology recently discovered in Taiwan, however, moves away from this design and instead uses side walls made of fully transparent glass substrate covered with phosphor on the outside. It then has a cavity created to house the LED; this cavity is filled with silicon whose role is to protect the LED. When the LED has to be used, the packaging is simply flipped over so that the LED light can be emitted through the transparent glass.

Benefits of Newly Discovered LED Packaging Technology

Wider viewing angles. According to researchers, this latest discovery in LED packaging can provide a wider viewing angle of 140 degrees, compared to the 125-degree angle offered by 95% of conventional LED packaging used nowadays. This improvement is caused by the LED light’s penetrating through the side walls, thus reducing reflection loss – a common problem caused by non-transparent packaging material.

Better uniformity of colors. This new LED packaging technology has also exhibited better uniformity of the angular correlated color temperature. This is what determines the coolness and the warmth of the LED light. Due to its lower maximum deviation of just 1300 K compared to the 2500 K of other LED packaging materials, the color uniformity is improved. According to researchers, the phosphor coating is the reason behind this.

Improved quality evaluation and assurance. This new technology also allows producers to test the LED and the packaging separately before they are fitted together. This means that they are better able to identify flaws in production that may lead to color quality problems. This can help reduce the waste levels and the errors during fabrication.

This new LED packaging technology is not yet out in the market, as researchers still have to improve the material’s transmission and perform more tests on its reliability and heat dissipation abilities. These aspects will also determine whether this packaging technology can be used for higher-power LEDs.

If you are a business owner supplying various LED products, this new development will be of great interest to you. Staying up-to-date with the latest packaging technologies can help give you gain a competitive advantage over other players in your industry. 

Transporting and shipping would be another crucial consideration.  Buying a quality and dependable taping machine and acquiring an automated packaging system will help you in ensuring that products are handled well from the manufacturing side down to the market.