New LED Packaging Technology Discovered: Packaging And Performance That Goes Hand In Hand

The packaging industry is a tree of many branches, but it cannot be denied that some branches extend further faster than others. The LED packaging technology is one such branch because it has no choice but to move beyond the technology used in automated carton sealers and taping machines. LED technology has become one of the most prominent technologies as a result of an increased awareness of energy efficiency, and many researchers have willingly risen to the challenge of packaging this technology safely for global distribution.

Packaging that Does More

Their efforts have most recently led to the development of a new way of packaging LED that not only protects it during transport, but can also boost its performance. The new study, which was conducted by researchers in Taiwan, have discovered that a unique flip glass substrate used for packaging LED has demonstrated several key improvements in LED performance several aspects of LED performance.

Currently, most LED products distributed commercially are packaged using PLCCs or plastic leaded chip carriers, PCBS or printed circuit boards, and ceramic holders. These packages are partly non-transparent to make sure the LED light does not penetrate through the sides.

The new LED packaging technology recently discovered in Taiwan, however, moves away from this design and instead uses side walls made of fully transparent glass substrate covered with phosphor on the outside. It then has a cavity created to house the LED; this cavity is filled with silicon whose role is to protect the LED. When the LED has to be used, the packaging is simply flipped over so that the LED light can be emitted through the transparent glass.

Benefits of Newly Discovered LED Packaging Technology

Wider viewing angles. According to researchers, this latest discovery in LED packaging can provide a wider viewing angle of 140 degrees, compared to the 125-degree angle offered by 95% of conventional LED packaging used nowadays. This improvement is caused by the LED light’s penetrating through the side walls, thus reducing reflection loss – a common problem caused by non-transparent packaging material.

Better uniformity of colors. This new LED packaging technology has also exhibited better uniformity of the angular correlated color temperature. This is what determines the coolness and the warmth of the LED light. Due to its lower maximum deviation of just 1300 K compared to the 2500 K of other LED packaging materials, the color uniformity is improved. According to researchers, the phosphor coating is the reason behind this.

Improved quality evaluation and assurance. This new technology also allows producers to test the LED and the packaging separately before they are fitted together. This means that they are better able to identify flaws in production that may lead to color quality problems. This can help reduce the waste levels and the errors during fabrication.

This new LED packaging technology is not yet out in the market, as researchers still have to improve the material’s transmission and perform more tests on its reliability and heat dissipation abilities. These aspects will also determine whether this packaging technology can be used for higher-power LEDs.

If you are a business owner supplying various LED products, this new development will be of great interest to you. Staying up-to-date with the latest packaging technologies can help give you gain a competitive advantage over other players in your industry. 

Transporting and shipping would be another crucial consideration.  Buying a quality and dependable taping machine and acquiring an automated packaging system will help you in ensuring that products are handled well from the manufacturing side down to the market.

BestPack Taping Machines: Answering The Call Of Customization

Sometime in the third week of August, iNEMI released an announcement via Solid State Technology, that it is starting a new convergence project on semiconductor packaging equipment requirements, and is seeking input from the industry.

According to iNEMI, semiconductor packaging, equipment and manufacturing complexity have risen dramatically in the past decade. Integrated Circuit makers have increased their specific equipment requirements, but have not developed a consistent set of industry-wide requirements for precompetitive needs. The resultant “semi-custom” equipment set ups can increase cost and lead to integration or quality issues upon installation. Semi-custom packaging equipment cannot consistently meet common industry needs.

This is where BestPack comes in with an edge over competitors. BestPack offers custom made taping machines or packaging equipment and automation systems for its clients because packaging needs vary from one industry to another. Automatic taping machines or packaging equipment are great tools to optimize operational efficiency and reduce production costs. In addition to over ninety (90) models of both fully automated taping or packaging machines and manual taping or packaging machines to choose from that BestPack offers, the company is known for its engineering innovations and customization ability.

The objective of iNEMI’s project is to align Integrated Circuit maker and equipment supplier requirements and drive industry convergence in the following areas:

·      Equipment software automation

·      Equipment electro-static discharge (ESD) capabilities and test methods

·      Material handling systems (MHS) capabilities and test methods

·    Conservation efforts to reduce consumption (e.g., power, water, gas, etc.) and emissions (e.g., waste water, gas, etc.)

The project aims to develop a common set of requirements and targets that can be universally understood in the semiconductor packaging industry. It will also seek to define instrumentation specifications and methods to validate equipment requirements, and classify which types of packaging assembly equipment require which standards.

The International Electronics Manufacturing Initiative (iNEMI) is a not-for-profit, highly efficient R&D consortium of approximately one hundred (100) leading electronics manufacturers, suppliers, associations, government agencies and universities. iNEMI roadmaps the future technology requirements of the global electronics industry, identifies and prioritizes technology and infrastructure gaps, and helps eliminate those gaps through timely, high-impact deployment projects.

The Importance of Packaging in the Logistics Industry

What is the value of a simple taping machine in the large-scale of the logistics industry? The success of the logistics industry depends on the promptness with which the products can be delivered to a particular destination or to a client.

One of the most important aspects of the shipping process is timing. Consignees along with the supply chain are dependent on regular shipments of products in order to meet their own customers’ needs and expectations. The logistics services timeline actually begins prior to the shipment date and time, as pre-planned delivery schedules are provided to receivers and their clients so that they will be prepared to accept delivery.

Time constraints in the logistics industry would require high quality and reliable packaging systems to contribute to the efficiency needed to make a business in the industry competitive. BestPack offers the most diverse line of machines in the packaging industry with affordable, high-quality products that are built to last and proven to withstand heavy usage. Automatic taping machines are great tools to optimize operational efficiency and reduce production cost.

Location-wise, warehousing facilities and logistic facilities used to be situated in remote areas like water ports, beside rail tracks and other places not frequented by people. However, warehousing facilities have shifted to urban and suburban areas while logistic contact points have moved even to commercial centers primarily for the easy-access of potential customers. The logistics industry has experienced several changes over the years. These changes can be attributed to the growth in the retail and manufacturing industries as well as the transportation infrastructure sector. Deal flows in the transportation and logistics industry were robust during the second quarter of 2012, driven by mega deals in the transportation infrastructure sector.

Logistics is the management of business operations, such as the acquisition, storage, transportation and delivery of goods along the supply chain. It is the process of planning, implementing, and controlling the efficient, effective flow and storage of goods, services, and related information from point of origin to point of consumption for the purpose of conforming to customer requirements." Note that this definition includes inbound, outbound, internal, and external movements, and return of materials for environmental purposes.

Buying Used Taping Machines For Business Expansion

If you want to save money for future investments, using a second hand taping machine can be an option. 

Taping machines are built to help a business in terms of efficiency in production.  It is also designed to make sure that products are sealed properly with consistency to maintain the product’s original state from the factory down to the end consumer.  Another benefit of using a taping machine is its cost effectiveness.  Business owners should feel the reduced costs not only in terms of manpower but also in terms of errors, which are commonly caused by the workers themselves.  Hence this will boost customer satisfaction and in the end increase the sales of the company.  It has become a staple of automated packaging lines.

Taping machines, also known as case sealers, are indeed beneficial to the company therefore requiring higher maintenance.  Buying used or second-hand taping machines is not a bad idea.  If you are just starting to expand your business, this is actually a great idea.  Here are some tips when buying a used case sealer to avoid getting into a bad investment:

1.     Plan before buying.  Knowing what you really need is your first consideration.  There are different varieties of this machine and you need to know what your production line would require.

2.     Know the machine’s specifications.  Checking the features and utilities will prevent you from buying the wrong machine.  Browsing the web would definitely help a lot.  There are a lot of companies selling different types of these machines online.  Get as many options as possible and get to know their selling point.  You can also browse online for bargains.

3.     Bring along professionals.  If you know anyone with who has operated such machine, bringing them with you during the selection process is a great idea.  They can actually check the machine for any defect since it is second hand.

4.     Ask around.  Getting information from both sides will help you decide what to buy.  Get to know some of the company’s technicians who are well versed with the machine.  They would often tell you the machine’s condition.  Do this discreetly.

5.     Check for any leaks.  This is also a good sign if machine is still ok.  Check if the machine is clean and oil free.  Again discreetly check the floor for any oil drippings; just make sure that you don’t slip.

Buying a used taping machine is not a bad idea.  Although it may come with a few headaches, you might want to treat those as good expenses.  But if you have the money to buy a new one, don’t hesitate to purchase a good one.

Taping machines indeed play a vital role in the expansion of a company’s production line.